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CONVENTIONAL DRYERS

Conventional heat and vent dryers are the most common type of dryers used for drying timber, agricultural products such as tobacco and mango, mosquito coils, seafood and many others. The heating medium in the form of Hot Water, Thermal Oil or Steam is passed into heat exchangers to heat up the circulated air travelling at high velocity to carry the moisture away from the product being dried. The moisture laden air is then vented out through air vents or dampers in exchange for drier fresh air. The fresh air entering the dryer is then heated up to lower humidity levels to increase it’s moisture absorption properties.


For a small drying set up, it will not be economical to build a steam boiler or thermal oil heater plant where many ancillary equipment are required. A simple biomass fired indirect hot air generator can be easily attached to a dryer and heat up the chamber effectively without having to provide pipings. Small biomass fired hot water heaters with automatic fuel feeded  are also commonly used for small capacity dryers.

The choice of using the different heating medium depends on the product being dried - whether it is heat sensitive, whether it is moisture laden or whether it can be damaged with fast water removal. Products such as Pine timber, Rubber wood paper pulp trays and mosquito coils are best suited for drying with steam or thermal oil.

There are five important factors critical to uniform and efficient drying  : 1.) High air flow, 2.) Uniformity of  distributed air flow,  

3.) Sufficiency of heat , 4.) The way the materials are stacked to allow optimum  and uniform  air flow  , and 5.) Effective venting or moisture removal.


SECTIONAL VIEW OF A STEAM HEATED CONVENTIONAL TIMBER  DRYER

1. HEAT EXCHANGER     2. AIR-CIRCULATION FAN    3. AIR VENT    4. VENT ACTUATOR     5. MOTORIZED HEATING VALVE    6. STEAM TRAP

7. SPRAY VALVE     8. SPRAY NOZZLE     9. SUB-CEILING / AIR FLOW DIVIDER     10. MOISTURE CONTENT PROBE    11. INSULATED DOOR

12. DOOR TROLLEY   13. TEMPERATURE AND HUMIDITY CONTROLLER WITH MOISTURE MEASUREMENT PROBES

      Timber                               Fruits                              Paper Pulp Porducts                Mosquto Coils                        Seafood

SOME OF PRODUCTS THAT CAN BE DRIED USING CONVENTIONAL DRYERS

For the drying fruits (such as mango and pineapple) and seafood ,  the circulation air can be acidic, salty and corrosive. The materials  used inside the chamber  should be non-corrosive,  The heat exchanger pipes should in stainless steel  material with aluminium-alloyed fins, the fan motors should have  coated aluminium body,  the fans should be of glass-reinforced nylon material with aluminium -alloyed hubs, and all  fasteners  used must be stainless.

Timber Dryer  Dimension & Specifications  (Capacity in m3)